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Sensor Potting

Sensor Potting

Dispensing effectively enhances the lifespan of sensors.

Sensors installed in vehicles continuously monitor the driving conditions, requiring stability and reliability in various environments. Factors such as moisture, salt spray, vibration, high and low temperatures constantly threaten sensors. Adhesive dispensing can provide protection for sensors against water, salt spray, aging, temperature extremes, and vibration.

Process characteristics

The process characteristics of sensor adhesive dispensing include encapsulation with AB glue and AB foam dispensing.

Encapsulation processes strictly control and record parameters such as the ratio of AB glue, glue pressure, dispensing weight, presence of bubbles, and curing hardness to ensure that each sensor is adequately filled with adhesive.

The future development of sensors will focus on miniaturization, multifunctionality, integration, and intelligence, with higher requirements for reliability, making the protection provided by adhesive dispensing even more indispensable.

Axxon offers various configurations and solutions for material (adhesive) handling, encapsulation process requirements, and automation implementation based on customer needs, including plunger metering, gear metering, auger metering, static mixing, dynamic mixing, semi-automatic, and fully automatic options.

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